Ackbar part 2

here is the test fitting . the maks is made of silicone and backed with resin. it is a little heavy so i am planning to make future ones out of foam latex.

 

here is the head with place holders for the eyes.   the eyes are 3 inches in diameter. and about 1 1/2 deep.

 

eyes fresh from the mold.

here is a video of the fitting test.
http://www.youtube.com/watch?v=I5zwBtSBZos&feature=plcp

the eyes where a pain in the butt, i use crystal clear 200 they are cast then heat cured. then we drilled a pupil in and painted it.

here are the hands …made of silicone and backed with foam flex it 25

freshly cast hands.

stay tuned for the finished head and costume.